Precision Thin Film

FILMECC USA | INNOVATIONS | PRECISION THIN-FILM

Connecting lives
with invisible precision

Precision thin-film surface
conductor technology

Easy sensor implementation

Precision Thin-film surface conductor technology

Features

Superior Guidewire Mechanical Performance

The technology minimizes the impact of the electrical elements in any instrumented guidewire application by condensing the electrical circuits into an ultra-thin film on the surface of the substrate. The technology is applicable to small diameter or tapered areas, and is compatible with graduated stiffness profiles and downsizing of devices.

Torque Performance chart for Thin-film

Unparalleled Design Freedom

Trace widths and layouts are infinitely adjustable. The number of traces, along with parameters such as each trace’s impedance, can be designed to fit the application.

Unparalleled design freedom for Thin-film

Flexible Choices in Material

Freedom to choose from multiple base material for both conductive and non-conductive elements.

Easy to Integrate

Ability to align the end zones for all traces on the same plane facilitates easy integration of sensors.

Easy to integrate

Specifications

Completed implementations
Substrate OD
φ0.1mm〜φ0.35mm 1
Conductive layer thickness
1um~ 2
Insulation thickness
3um~ 3
Trace-to-trace Insulation width
30um~ 4
Conducting material
Cu
Insulating material
PI, PTFE
Specification for Thin-film
Under development
  • Mult-layer conductor construction to facilitate more traces and electromagnetic shield effect
  • Insulation with low dielectric material
  • Application to 0.0008 inch~0.038 inch wires
  • Application to catheters
  • Other conductive materials

Application

Example case: 0.014"GW
Design case 1
Core OD
φ=0.330mm
Insulation
t=0.005mm (Polyimide)
Conductor
t=0.002mm (Cu)
Overall OD
0.0142″
# of traces
3
Length of Trace arc
0.239mm/0.507mm
Trace-to-Trace gap
0.030mm
Design case 1 for Thin-film
Design case 2
Core OD
φ=0.250mm
Insulation
t=0.025mm (εr2.7 under development)
Conductor
t=0.005mm (Cu)
Overall OD
0.0144″
# of traces
5
Length of Trace arc
0.067mm/0.303mm
Trace-to-Trace gap
0.030mm
Design case 2 for Thin-film
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